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Evonik Catalysts

Why Custom Catalysts?

A high-performance catalyst increases the profitability of your process technology, be it in specialty chemicals, petrochemicals or refining. Have you ever thought about outsourcing your company’s catalyst design or manufacturing requirements to a proven expert in sophisticated catalyst production? Look no further: Evonik offers you an outstanding way to jointly optimize the process efficiency and make it more flexible, thereby increasing your company’s profits. Together we can make a difference!

 

Our broad portfolio of customized catalyst services can help you create added value by addressing your specific needs. Together we can make a difference!

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    How Evonik can help

    Evonik can help you optimize your operational performance – for sustainable competitiveness!
    Do you use standard catalysts that were developed decades ago? If so, chances are good that you are not realizing the full potential for your process technology. A tailored catalyst can help you remain or become a technology leader by maximizing your plant output, reducing by-products, and saving raw materials over many years of operations.

    Learn more (Ankerlink möglich?)

    Evonik can increase your company’s profitability and manufacturing flexibility! 
    Outsourcing some or all your company’s catalyst manufacturing needs to an expert in sophisticated catalyst production can be an outstanding way to increase profits and give you the flexibility to concentrate on your core operations. Evonik can create additional or tailored operations for your requirements based on our broad technical capabilities.

    Ankerlink zu Abschnitt mit CustomManufacturing & Toll processing

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    Optimize operation efficiencies for sustained competitiveness (neu strukturierter Abschnitt)

    Neuer Absatz der die Business Models mehr in den Vordergrund stellt. Im ersten Abschnitt der Story geht es hier um Joint Development und Custom design, jeweils mit einem kurzen Absatz

    Joint Development
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    Custom Design
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    Evonik can provide your company with the following methods, resources and services for refining and shaping the catalysts that you need:
    • Precipitation and hydrothermal treatment
    • Drying of powders and pellets; spray drying of slurries
    • Powder mixing / compacting / milling / dry blending
    • Forming: extrusion, tableting, granulation and ball forming
    • Length grading
    • Precious metal or base metal impregnation or coating of extrudates, spheres or powders; incipient wetness, uniform and thin shell impregnation
    • Calcination up to 1000 °C of powders and pellets in air, nitrogen and steam (stationary and continuous)
    • Reduction with hydrogen (up to 50 vol.% H₂ in nitrogen) and optional passivation (e.g. Ni-catalysts)
    • Regeneration (e.g., washing with water and acids, drying, removal of dust and VOC coke combustion)
    • Pilot-scale manufacturing facilities for testing and upscaling
    • Truck, rail, and overseas transport of bulk or packaged goods

    Neuer Storyabschnitt zu Custom Manufacturing & Toll Processing

    Evonik has a unique variety of services and capabilities to offer in custom manufacturing or toll processing business models making us the ideal partner for your contract manufacturing needs. We can scale-up your catalyst lab formulation into a procedure designed for a commercial catalyst plant and then produce the catalyst as per your specifications through our custom manufacturing projects. If you have already elaborated the commercial scale manufacturing process of your catalyst, we can transfer catalyst production to our site and produce the catalyst to your specification through our toll manufacturing projects.

    Custom Manufacturing
    Best choice if your catalyst exists but has not yet been produced on a commercial scale. We have the know-how to scale-up and produce your catalyst.

    Toll Processing
    Best choice if your catalyst manufacturing process has already been well defined and elaborated. We produce the catalyst according to your specifications.

    • Magnesium ethoxide for your support material needs in Ziegler-Natta catalyst development for ethylene and propylene polymerization applications
    • Spherical magnesium ethoxide with preformed and defined particle morphology as support precursor for Ziegler-Natta catalyst development for ethylene and propylene polymerization applications
    • Silica for your support material needs in metallocene catalyst development for ethylene and propylene polymerization applications
    • Capability to produce precipitated Ziegler-Natta catalyst starting from our own MgE or customer required MgR2 or MgCl2 for slurry UHMWPE and HDPE processes
    • Capability to produce supported metallocene catalyst using our own silica or other commercially available silica
    • Options to use MAO or borate as MCN catalyst activator

    Optimizing the value of your unloaded catalyst

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    Lorem ipsum what's in for you / Why Evonik

    Evonik has more than 80 years of experience and expertise in catalyst development, upscaling and manufacturing. By partnering with Evonik you will work closely with our highly skilled experts as part of a professional project management process. Together, we will develop a new high-quality process or modify an existing one to adapt it to changing feedstocks or market requirements, thus maintaining your company’s competitiveness.

    • Manufacturing support
      Manufacturing support with competitive and predictable costs, easy scaling, and strong protection of your IP
    • Long-time expertise
      Access to our extensive and knowledgeable teams for research and development, reaction engineering, and legal services
    • Global network
      Use of our global network of R&D labs, production sites, and test facilities
    • Up-to-date in standards and regulations
      Highest standards in safety, development, scale-up, manufacturing, quality and project management, confidentally, and compliance

    Manufacturing support

    Manufacturing support with competitive and predictable costs, easy scaling, and strong protection of your IP

    Long-time expertise

    Access to our extensive and knowledgeable teams for research and development, reaction engineering, and legal services

    Global network

    Use of our global network of R&D labs, production sites, and test facilities

    Up-to-date in standards and regulations

    Highest standards in safety, development, scale-up, manufacturing, quality and project management, confidentally, and compliance