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Luxury Motorboat Cockpit with Marina View and Premium Seating Area
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ROHACRYL™ first ever marine application

This project is the first-ever marine application of the new material ROHACRYL™ SW 80, which was provided by EMKAY, the official UK distribution partner of Evonik.

Leading advanced engineering company Dash has worked with Falcon Tenders to develop and produce a carbon fibre roof. Falcon Tenders is a world-leading builder of bespoke superyacht tenders, crafting limousines and launches for discerning customers around the world. Inspired by a history of powerboat racing, many of its vessels embrace high-performance design and engineering.

With its engineering design and composites expertise, Dash delivered a completed product that was 75% lighter than the required target. This was achieved with the utilization of a new high performance composite foam, ROHACRYL™, which has been developed specifically for the marine sector by Evonik.

Boat
Close-up of a white foam block with a sloped cut and a small label on top.
ROHACRYL™ SW 80 - Machined to shape by DASH
ROHACRYL™ SW 80 foam core integrated with carbon fibre laminates during manufacture of a marine composite roof structure.
Mold Preparation
Precisely machined ROHACRYL™ SW 80 foam core sections are positioned within the mold and integrated with carbon fiber reinforcements to create a high-performance sandwich construction.
ROHACRYL™ SW 80 Mold Layup
White finished composite roof structure in a workshop during final assembly.
Molded frame work complete

This carbon fibre roof came in 75% lighter than target, while also securing 120kg of panoramic glass proving why it will become the ultra-premium choice for luxury boat builders who wish to focus on weight saving and performance. ROHACRYL™ also ensures you are taking environmental impact seriously, as the recyclable raw material base of ROHACRYL™ offers a low carbon footprint and a clean end-of-life solution.

This project is the first-ever marine application of the innovative new material ROHACRYL™, which was provided by EMKAY, the official UK distribution partner of Evonik. The project’s success indicates the vast potential for motorsport engineering and composite knowledge to translate into marine applications – especially luxury and racing applications.