Aluminum Oxide for LIBs: Dry Coating

AEROXIDE® alumina increases performance and lifetime of battery cells

The Challenge

Cathode active materials (CAMs) and anode active materials (AAMs) are essential for the performance of Lithium-ion batteries (LIBs). The cathode is the positive electrode of a Li-ion battery, and the source of its energy. The higher the energy density of a LIB cell, the greater the stress on the cathode material and the shorter its service life.

Anode active material is the counterpart of cathode active materials and host the Lithium-ions on the negative electrode. Graphite is the most common AAM, but nowadays more silicon-based anode materials are used to increase the energy density and the fast-chargeability of Lithium-ion batteries. However, Si-based materials such as pure Si/C- or even SiOx/C-based composites have a significant drawback: their lifetime is limited, and the capacity of the battery drops quite fast.

Therefore, the LIB industry needs to improve these materials to extend the range for a single charge of battery electric vehicles.

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Evonik’s Smart Solutions

Dry coating with AEROXIDE® fumed metal oxides improves the lifetime of cathode and anode active materials and therefore the performance and lifetime of the whole battery cell.

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CAM dry coating:

AEROXIDE® fumed alumina shields the cathode active material and protects it from unwanted side reactions with decomposition products of the electrolyte. Especially AEROXIDE® Alu 130 suppresses the degeneration of cathode materials very effectively and increases battery lifetime.

Next generation CAM dry coating:

Evonik has just developed a patented new product for dry coating of next generation cathode active materials which outperforms competitive CAM coating additives: EXP 1000. This specialty is a product of AEROXIDE® Alu 130, doped with a Li-source. 

Applying EXP 1000 to these new cathode materials shows a very good battery performance and lifetime, which can be even higher compared to AEROXIDE® Alu 130.

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AAM dry coating:

AEROXIDE® fumed alumina improves the formation of a protective solid electrolyte interface (SEI) on the surface of Si-based anode active materials. Especially AEROXIDE® Alu 130 with its high surface area and excellent dispersibility during dry coating process leads to a very homogenous coating of AAM.

More Information

AEROXIDE® Alu 130

AEROXIDE® TiO2 P 25

Fact sheet AEROXIDE® in Electric Vehicle Applications

Brochure Evonik Solutions for Battery Electric Vehicles

Special Markets Metal Oxides for Batteries