Hydroprocessing

In the high-stakes world of fuel refining, performance and precision are non-negotiable. Hydroprocessing units must operate under extreme conditions—removing impurities, upgrading feedstocks, and extending catalyst life. Evonik hydroprocessing catalysts and lifecycle services support reactor performance, catalyst protection and catalyst reuse targets in validated refining operations. 

Why Choose Evonik for Hydroprocessing?

• Proven Performance: Trusted brands like Excel®, actiCAT®, and OctaMax® ensure consistent quality and operational reliability.

• Sustainability at the Core: Evonik catalyst regeneration and Excel® rejuvenation services support catalyst reuse, activity restoration and waste-reduction targets in hydroprocessing operations.

• Tailored Solutions: From high performance main bed catalysts to metal traps and catalyst activation, our portfolio adapts to your unit’s specific needs.

Solutions by Application Area

Catalyst Activity & Performance Enhancement

Maximize performance and reduce costs with advanced hydroprocessing catalyst technologies:

• Excel® – Restoration of catalyst activity back to original levels to extend catalyst life.

• OctaMax® – Advanced reuse technology for FCC naphtha units with high HDS activity and maximized octane retention.

• actiCAT® – Ex situ activation to ease startups and reduce downtime.

Regeneration & Lifecycle Services

Extend the life of your fixed-bed catalysts and reduce operational costs:

• Catalyst Regeneration and Spent-Catalyst Services support activity recovery, reuse and controlled handling in hydroprocessing operations.

• Length Grading® – Customized particle sizing for optimized particle length and pressure drop control.

Fixed Bed Catalyst Support & Grading

Ensure optimal flow distribution, mechanical stability, and protection of active catalyst beds:

• CatGuard® – High-performance active and inert materials designed to trap particulates and protect downstream catalysts.

• Durocel® – Engineered ceramic support media for mechanical strength and thermal resistance.

Metal Traps 

Protect your system from contamination and premature deactivation:

• CatGuard® – Advanced metal trap technology for capturing contaminants and extending catalyst life.

The Evonik Advantage

• Evonik hydroprocessing solutions support catalyst reuse, activity restoration, pressure-drop management and operational-efficiency targets in validated refinery processes.

Explore our solutions or contact us today to start your journey toward smarter hydroprocessing performance.