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Bioresorbable Polymers for Aesthetic Injectables

Bioresorbable polymers for dermal fillers and biostimulators

Evonik supplies high-purity bioresorbable polymer powders — including Poly-L-lactic acid (PLLA), polycaprolactone (PCL), and polydioxanone (PDO) — used by medical device manufacturers to formulate next-generation aesthetic injectables. Built on more than 30 years of experience in medical-grade biomaterials, our RESOMER® Powder Platform helps formulators develop next-generation aesthetic injectables aligned with growing interest in regenerative treatment approaches.

A Trusted Material Partner for Medical Aesthetics

RESOMER® bioresorbable polymers have over 30 years of documented use in implantable and injectable medical applications, providing manufacturers with materials backed by an extensive history of clinical use and regulatory familiarity.  For manufacturers developing new formulations, this track record offers a proven starting point — both in terms of material performance, processing support and regulatory maturity.

Where Aesthetic Injectables Are Headed

Consumer expectations in medical aesthetics are shifting faster than in almost any other segment of the industry. Since the first hyaluronic acid-based dermal filler reached the market in 2003, demand has steadily moved beyond simple volume restoration toward products designed to support natural regenerative processes  and deliver a more natural-looking result over time.

To meet this shift, dermal filler manufacturers are increasingly formulating with bioresorbable polymers such as PLLA, PCL, and PDO — materials that don't just fill space, but actively interact with tissue as they gradually resorb.

The RESOMER® Powder Platform

At the core of our offering is the RESOMER® Powder Platform: a portfolio of ultra-fine bioresorbable powders and microgranules purpose-built for injectable aesthetic formulations. The platform includes standard RESOMER® powder grades as well as RESOMER® Powder Select, which offers customization options for specific formulation requirements. 

Powders are produced using Evonik's proprietary solvent-free micronization technology, which enables high-purity, ultra-fine bioresorbable powders without solvent residues — a key requirement for consistent injectability and suspension stability.

Platform advantages at a glance:

  • ISO 13485 and GMP manufacturing
  • Cleanroom processing (ISO Class 8)
  • Configurable particle size and characteristics to support formulation goals
  • Scalable production, from small laboratory batches to full commercial volumes

This combination of purity, consistency, and customization gives manufacturers a way to differentiate their formulations while reducing development risk and accelerating time-to-market.

Choosing Materials for Medical Aesthetic Applications

Different bioresorbable polymers offer distinct degradation profiles, mechanical characteristics, and formulation opportunities. The optimal material selection depends on the intended product design, performance objectives, and development requirements.

Within the Evonik portfolio, suitable materials for medical aesthetic applications are available across the RESOMER® L-series (PLLA), R-series (PDLLA), X-series (PDO), C-series (PCL), and selected copolymer platforms. Our technical team works closely with manufacturers to evaluate polymer options and identify materials aligned with their formulation and product-development goals.

Material characteristics, including molecular weight and particle properties, can influence formulation behavior and final product attributes. Through the RESOMER® Powder Platform and RESOMER® Powder Select, Evonik offers customization capabilities to support application-specific development needs.

Beyond RESOMER®: Recombinant Collagen with VECOLLAN®

In addition to RESOMER®, Evonik offers VECOLLAN®, a recombinant, non-animal-derived collagen-like biomaterial platform. Produced through advanced biotechnology, VECOLLAN® combines purity, scalability, and design flexibility, opening up new possibilities for biomimetic and regenerative aesthetic products. VECOLLAN® can be processed into hydrogel formulations, supporting development of next-generation biomimetic aesthetic products.

Highlights for aesthetic dermatology

RESOMER®

Why partner with Evonik for medical aesthetic applications?

  • Broad portfolio of bioresorbable and biocompatible materials
  • Unique RESOMER® Powder Platform with customization capability
  • Strong application, formulation, and regulatory support
  • GMP and ISO 13485 manufacturing
  • Decades of experience supporting global medical device manufacturers

Frequently asked questions (FAQ)

Evonik supplies high-purity bioresorbable polymer powders and microgranules used by medical device manufacturers to develop aesthetic injectable products. RESOMER® materials are raw materials, not finished medical devices — formulation, regulatory approval, and commercialization remain the responsibility of the device manufacturer.

PLLA, PDLLA, PCL, and PDO grades are commonly used in biostimulation products for medical aesthetics. Within the Evonik portfolio, these are available across the RESOMER® L-series, R-series, X-series, and C-series.

RESOMER® powders are suspended or otherwise processed into injectable filler systems. Once formulated into a finished product, the bioresorbable polymer contributes to application-specific performance characteristics depending on product design and intended clinical use.

Material characteristics, including particle size, can influence suspension behavior, injectability, and other formulation attributes. Evonik's solvent-free micronization platform enables manufacturers to select particle characteristics that support specific development objectives.

Yes. Beyond our standard powder grades, the RESOMER® Powder Select platform offers customization options to support specific formulation and product-development requirements. 

Yes. We support customers with the technical and quality documentation needed for regulatory submissions, including material characterization data and biocompatibility testing references aligned with ISO 10993. 

Yes. Our micronization platform scales from small laboratory batches up to full commercial volumes, so formulations can be trialed and optimized with limited material before scaling into larger orders.

Yes. Evonik operates production facilities and application centers for medical-grade biomaterials in Darmstadt (Germany), Birmingham (USA), and Shanghai (China), all manufactured under the same GMP and ISO 13485 quality systems — supporting a seamless path from early-stage testing to commercial-scale supply.

Our team typically begins with an initial technical discussion under NDA to understand your formulation goals, followed by sample development and joint testing. 


ANY QUESTIONS? JUST CONTACT US.

"Our global team of experts is ready to support you with all questions around our product and service portfolio for aesthetic dermatology. Contact us to profit from more than 30 years of application know-how in the field of medical devices and find your individual solution!"

 

Mandy Roovers-Wiermans
Business Development Manager Medical Device Solutions

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